Development and Implementation of Hardware to trigger I/O of a PLC via Wireless Network

Authors

DOI:

https://doi.org/10.33448/rsd-v11i10.32542

Keywords:

Wireless network; Programmable logic controllers; Embedded systems; Arduino; Internet of things.

Abstract

This work aims to use ESP32 and ESP8266 microprocessors with built-in Wi-Fi modules to activate the digital inputs of a PLC via the Web, in addition to sending the command signal via wireless network to the respective actuators of the system. A local wireless network is created to allow control of inputs via a browser on a cell phone or computers, such as allowing the exchange of information between the controller and its actuators. To test the functionality of the proposed prototype, a three-phase motor was started using the browser of a cell phone connected to the ESP32 Wi-Fi network.

Author Biographies

Felipe Naressi Grandinetti, Universidade Federal de Itajubá

Control and Automation Engineering Student

Luiz Felipe Pugliese, Universidade Federal de Itajubá

Graduated in Control and Automation Engineering from the Federal University of Itajubá (UNIFEI). Master (2015) and PhD (2019) in Electrical Engineering with emphasis on Automation and Industrial Electrical Systems from the Federal University of Itajubá. Professor at the Federal University of Itajubá, Itabira campus. Researcher at the Research Group on Dynamical Systems (GPDIN).

Rodrigo Aparecido da Silva Braga, Universidade Federal de Itajubá

He holds a degree in Computer Engineering from the Federal University of Itajubá (2004) and a Master's degree in Electrical Engineering with an emphasis on Electrical Systems for Industrial Automation from the Federal University of Itajubá (2007) and a PhD in Electrical Engineering with an emphasis on Microelectronics from the Federal University of Itajubá ( 2018). He has experience in software engineering, computer networks, electronics and embedded systems. He is currently an Adjunct Professor-Level C4 at the Federal University of Itajubá-Campus Itabira.

Tiago Gaiba de Oliveira, Universidade Federal de Itajubá

He holds a degree in Electrical Engineering from the Centro Universitário do Leste de Minas Gerais (2012), a master's degree in Modeling and Control of Systems from the Federal Center for Technological Education of Minas Gerais (2015) and a PhD in Electrical Engineering from the Federal University of Minas Gerais (2018) . He is currently Journal Reviewer at IET CONTROL THEORY & APPLICATIONS (ONLINE), Journal Reviewer at IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS and Adjunct Professor at the Federal University of Itajubá. He has experience in the field of Electrical Engineering, with an emphasis on Industrial Electronics, Electronic Systems and Controls. Acting mainly on the following topics: Synthesis, Controllers, Non-linear, Network.

Diogo Leonardo Ferreira da Silva, Universidade Federal de Itajubá

He holds a degree in Control and Automation Engineering (2010) from the Federal University of Itajubá and a Master's degree in Electrical Engineering (2013) from the same institution. He completed his PhD in Electrical Engineering at the Federal University of Itajubá, having completed a sandwich period at the University of Tennessee in the USA. He did a Post-Doctorate in Computer Engineering at the Federal University of Itajubá in 2017. He is currently an adjunct professor in the areas of analog and digital electronics at the Federal University of Itajubá-Campus Itabira. His main areas of interest are: Control systems, automation and process control, artificial intelligence, digital systems and electronic circuits. In administrative activities, he was coordinator of the course conclusion work, coordinator of the control and automation engineering course in addition to having participated in several committees and being a counselor of CONSUNI. He is currently director of the Institute of Technological Sciences-ICT.

Fadul Ferrari Rodor, Universidade Federal de Itajubá

He holds a degree in Control and Automation Engineering from the Federal University of Itajubá (2009), a Master's degree in Electrical Engineering from the Federal University of Itajubá (2012) and a PhD in Electrical Engineering from the Federal University of Itajubá (2017). He is currently an Adjunct Professor at the Federal University of Itajubá. He has experience in the field of Electrical Engineering, with an emphasis on Industrial Electronics, Electronic Systems and Controls.

References

Almeida, P. S. D. (2019). Indústria 4.0: princípios básicos, aplicabilidade e implantação na área industrial. Érica.

Almeida, R. M. A., de Moraes, C. H. V., & Seraphim, T. D. F. P. (2017). Programação de Sistemas Embarcados: Desenvolvendo Software para Microcontroladores em Linguagem C. Elsevier.

Buoro, A. S. (2013). Controle dos motores e acionamento sem fios de uma pequena embarcação. Projeto de Graduação, Universidade do Estado do Rio de Janeiro, Departamento de Engenharia Eletrônica e Telecomunicações, Rio de Janeiro, Brasil.

Camargos, A. F. P., Santos, C. R. B., Silva, F. D., Kai, B. H. D., & Vieira, V. (2022). Produto educacional: automação residencial com uso de Arduino e IoT. Research, Society and Development, 11(6), e8311628882-e8311628882.

Cavalcante, C. G. S., & Almeida, T. D. D. (2018). Os benefícios da Indústria 4.0 no gerenciamento das empresas. Journal of Lean Systems, 3(1), 125-152.

Hermann, M., Pentek, T., & Otto, B. (2016). Design Principles for Industrie 4.0 Scenarios. In 2016 49th Hawaii International Conference on System Sciences (HICSS), (pp. 3928-3937). IEEE.

Köche, J. C. (2016). Fundamentos de metodologia científica. Editora Vozes.

Kurniawan, A. (2019). Internet of Things Projects with ESP32: Build exciting and powerful IoT projects using the all-new Espressif ESP32. Packt Publishing Ltd.

Lee, J. S., Su, Y. W., & Shen, C. C. (2007). A comparative study of wireless protocols: Bluetooth, UWB, ZigBee, and Wi-Fi. In IECON 2007-33rd Annual Conference of the IEEE Industrial Electronics Society, (pp. 46-51). IEEE.

Lima, C. C., Schlemmer, E., & Morgado, L. (2020). Internet das Coisas e Educação: uma revisão sistemática da literatura. Research, Society and Development, 9(11), e6039119674-e6039119674.

Monk, S. (2013). Programação com Arduino: começando com Sketches. Bookman Editora.

Monk, S. (2015). Programação com Arduino II: Passos avançados com sketches. Bookman Editora.

Morimoto, C. E. (2008). Redes, guia prático. Porto Alegre: Sul Editores, 4.

Özerdem, Ö. C. (2016). Design of two experimental setups for programmable logic controller (PLC) laboratory. International Journal of Electrical Engineering Education, 53(4), 331-340.

Pinho, A. G., Olímpio, E. J. S., Cabral, L. M., de Oliveira Filho, R. M., Silva, B. C. R., Furriel, G. P. & de Melo Junior, G. (2021). Desenvolvimento de bancada didática contendo múltiplos sensores e atuadores. Research, Society and Development, 10(13), e222101321165-e222101321165.

Pugliese, L. F., de Oliveira, T. G., da Silva, D. L. F., Rodor, F. F., da Silva Braga, R. A., & Amorim, G. F. (2022). Modeling and development of a low-cost didactic plant for teaching in multivariable systems. Research, Society and Development, 11(7), e33011730249-e33011730249.

Rodrigues, T. R., Massoca, J. M., Neto, M. M., da Silva Rodrigueiro, M. M., Oliveira, K. S. M., & dos Santos, P. S. B. (2022). Automação e IoT nos processos de produção de biodiesel: revisão sistemática. Research, Society and Development, 11(3), e31311326509.

Sacomano, J. B., Gonçalves, R. F., Bonilla, S. H., da Silva, M. T., & Sátyro, W. C. (2018). Indústria 4.0. Editora Blucher.

Santos, J. P., Andrade, A. A., Facó, J. F. B., Santos, E. B., & Thimoteo, A. C. A. (2020). Industry 4.0-Efforts to adjust man the Revolution 4.0. Research, Society and Development, 9(4), 2.

Silva, G. S. C. (2015). Acionamento remoto de motores elétricos trifásicos de indução: utilização da plataforma microcontrolada arduino e comando via celular com interfaceamento wi-fi. Monografia (Lato Sensu) – Pós-graduação em Sistemas de Telecomunicações, Universidade Aberta do Brasil (ESAB), Vila Velha, ES.

Silva, M. S. (2010). JavaScript-Guia do Programador: Guia completo das funcionalidades de linguagem JavaScript. Novatec Editora.

Singh, S., & Singh, N. (2015). Internet of Things (IoT): Security challenges, business opportunities & reference architecture for E-commerce. In 2015 International conference on green computing and internet of things (ICGCIoT), (pp. 1577-1581). IEEE.

Souza, P. D., Junior, S. J., & Neto, G. G. (2017). Indústria 4.0: contribuições para setor produtivo moderno. Encontro Nacional de Engenharia de Produção, Joinvile, 4.

Thiollent, M. (1988). Metodologia da pesquisa-ação. In Metodologia da pesquisa-ação. (pp. 108-108).

Tripp, D. (2005). Action research: a methodological introduction. Educação e pesquisa, 31(3), 443-466.

Downloads

Published

03/08/2022

How to Cite

GRANDINETTI, F. N.; PUGLIESE, L. F. .; BRAGA, R. A. da S.; OLIVEIRA, T. G. de; SILVA, D. L. F. da; RODOR, F. F. Development and Implementation of Hardware to trigger I/O of a PLC via Wireless Network. Research, Society and Development, [S. l.], v. 11, n. 10, p. e345111032542, 2022. DOI: 10.33448/rsd-v11i10.32542. Disponível em: https://www.rsdjournal.org/index.php/rsd/article/view/32542. Acesso em: 19 apr. 2024.

Issue

Vol. 11 No. 10

Section

Engineerings

License

Copyright (c) 2022 Felipe Naressi Grandinetti; Luiz Felipe Pugliese; Rodrigo Aparecido da Silva Braga; Tiago Gaiba de Oliveira; Diogo Leonardo Ferreira da Silva; Fadul Ferrari Rodor

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

Authors who publish with this journal agree to the following terms:

1) Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.

2) Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.

3) Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work.